Automatic Slide-out Horizontal Split Molding Machine and Green Sand Treatment Complete Production Line

Basic Info

Model NO.	Customzied
Type	Clay Dry Sand
Casting Method	pressure Crystallization
Sand Core Type	Clay Sand Core
Application	Machinery Parts
Machining	Machining Center
Material	Copper and Copper Alloy
Surface Treatment	Sand Blast
Surface Roughness	Ra0.05
Standard	GB
Certification	CE, ISO 9001:2000, ISO 9001:2008
Transport Package	Standard Container Packing
Specification	based on the actual situation
Trademark	Qingdao Antai
Origin	Qingdao, China
HS Code	84748020
Production Capacity	1000sets/Year

Product Description

Automatic Sand Casting Molding Machine and whole automation production

Molding Line
I. Description
The fully automatic horizontal flaskless parking molding Machine adopts PLC control, stable and reliable, can realize automatic operation, simple and convenient operation, small area, high productivity, suitable for the production of automotive parts, such as cylinder head, flywheel shell, brake pliers, etc. Also suitable for the production of pipe, valve, shaft, cover plate parts, such as through, three links, bends, pipe clamps and so on. Is the most popular molding equipment in the foundry.

2. Technique Parameter

Parameter/Model	Z425	Z426	Z427
Foundry flask size(mm)	500*400*120-150 550*450*120-150	610*508*130-180 660*508*130-180	700*600*130-180 600*600*130-180
Productivity(Second/Mould)	36-40	40-45	40-45
Air pressure(Mpa)	0.7-0.9	0.7-0.9	0.7-0.9
Air cunsumption(m³/Min)	1.6	2	2.2
Oil pressure(Mpa)	8.5	10.6	9.2
Total power (Kw)	15	18.5	22
Sand consumption (T/h)	8.6-12	10.5-17	12-22

Parameter/Model	LZ425	LZ426	LZ427
Foundry flask size(mm)	500*400*120-150 550*450*120-150	610*508*130-180 660*508*130-180	700*600*130-180 600*600*130-180
Productivity(Second/Mould)	40-45	45-50	45-50
Air pressure(Mpa)	0.7-0.9	0.7-0.9	0.7-0.9
Air cunsumption(m³/Min)	1.6	2	2.2
Oil pressure(Mpa)	8.5	10.6	9.2
Total power (Kw)	15	18.5	22
Sand consumption (T/h)	8.6-12	10.5-17	12-22

3. Main technical feature

The molding machine uses double-sided template, the strength of boiling water add sand; sand hardness uniform, high precision box, sand box thickness adjustable; template replacement is convenient; hydraulic oil temperature control to ensure the best equipment operation; the machine easy to operate, double security Protection, visible sand type, user-friendly operating procedures. Effectively improve productivity.

Product prototype based on Japan's new East FNDX models. 2010 FNDX into the Chinese market, in this model for conversion, production for the Chinese market Z42 series of automatic molding machine, shooting sand along the new board of Japan's permeability, air boiling plus sand to ensure that the filling effect of the sand chamber, while large Model development of two independent sand shoots sand device, bin sand injection can be achieved. Compaction by gas and liquid pressure into hydraulic station, greater compaction, sand higher intensity. In the sand thickness adjustment is more convenient, hydraulic station oil temperature cooling using air conditioning, oil temperature and temperature control, double-sided template, replace the template time not exceeding 5 minutes. Template heating device, the heating device on the platen, replace the release agent to reduce operating costs, double security, visual sand conditions, user-friendly operating procedures. Effectively improve productivity.

Z42 Advantage:

1. Improve the production efficiency,save the human resource.

90mold/h capacity.

Horizontal parting flaskless automatic molding machine.

Equivalent to squeeze molding machine 5 sets + 5 worker.

2. Implement quality improvement and stability

Reduce the parting, Improve parting accuracy

With high rigidity guide rod support

Through the support of four high rigid guide rods to achieve high accuracy parting, mould assembling.

The maximum 0.9MPa of the extrusion pressure to improve the quality of the mold.

3.Reduce operating costs, save energy, improve the environment

Reduce the use of sand

Reduce the flying sand, sand scattered

Box up and down in closed state ,molding at the same time

Z42 Feature:

1.Horizontal parting, convenient lower core.

2.Mould height adjustable, save sand.

3.Intelligent control, no need of professional workers, the operation is simple and quick.

4.Can be composed of production lines,also can be stand-alone production.

5.Safety light switch, ensure absolute safety under the core process.

6.High efficiency and stability, 24 hours to run, to provide sustained productivity.

7.Can do complex castings.

8.Touch screen, parameter modification, immediately visible.

9.Hydraulic power, stable operation, high degree of compaction.

10.The sand box is provided with exhaust holes.

11.Angle of the sand shooting valve can be adjusted.

12.Hydraulic extrusion molding, the operating environment is more quiet.
Sand reclamation line

1.Applications

Quality of core sand and moulding sand directly affects quality of casting production and improvement of capacity and decreasing of cost. Due to complexity of sand preparation processing, heavy workloading of clay sand treatment and transportation and bad working environment , so mechanization of sand treatment processing is an important part of casting production. The main task of the sand treatment department is to provide molding core engineering department with qualified sand and core sand.

2.Working Process

The Green Sand Mechanized Production Line is an eddy centrifugal mechanical regeneration device. Sand through quantitative device falls down regeneration plate of high speed rotation , under the action of centrifugal force to the wear ring, all round between sand and the wear ring and sand repeatedly between friction and collision, the sand on the surface of the film adhesive has been removed, regeneration after sand from falling between disc wear ring and regeneration, at the same time, and regenerative disc in a shaft of fan drum wind up, forming strong airflow to the whereabouts of sand boil, air separation, go to the film adhesive and dust, satisfy the technological requirements of reclaimed sand. After the old sand treatment, the content of the dead clay was low, the new sand was added less, and the wet-sand pressure strength was high and the flow permeability was good.

3. Main composition
Vibration conveyor, cast hanging conveyor, belt conveyor, magnetic separation machine, winding machine, hexagonal mesh, sand library, two-way cooling bed, hoisting machine, belt machine, boiling reclaimer, belt conveyor, hoist, discharger, belt machine, sand library, the disc feeder, belt conveyor, hoist, belt conveyor, exhaust ventilator, accessories, two-way feeder, screw feeder, accessories electronic scale sand mixing machine, belt machine, the disc feeder.